Push Back Racking
Push back racking is a high-density pallet storage solution where multiple pallets are stored in a single lane and loaded/unloaded from one aisle. Pallets ride on nested carts or rollers and are pushed back as subsequent pallets are loaded, enabling a Last-In, First-Out (LIFO) flow that maximizes storage capacity while keeping fast access at the pick face. The system uses heavy-duty upright frames, beams and engineered cart assemblies designed for smooth, safe pallet movement. Push back racking is ideal for batch SKUs and medium-turn inventory that benefits from reduced aisles, quick handling and robust structural performance.
Why Choose Push Back Racking?
High-Density LIFO Storage
Store multiple pallets per lane and retrieve using LIFO flow to maximize storage density and pick-face access.
Fewer Aisles, Higher Capacity
Increase pallet positions by eliminating excess aisles while keeping access from a single loading face.
Robust Rail & Cart Assemblies
Heavy-duty tracks and nested carts provide smooth pallet movement and long service life under high-cycle warehouse operations.
Front-Entry Forklift Operation
Forklifts load and unload from a single aisle, streamlining material flow and reducing travel time.
| Lane Depth | Pallets per Lane | Typical Pallet Size (W×D) | Clear Height (mm) | Notes |
|---|---|---|---|---|
| 2-Deep | 2 | 1000×1200 (typical) | Project-specific | Common LIFO lane configuration |
| 3-Deep | 3 | 1000×1200 (typical) | Project-specific | Higher-density LIFO lane |
| 4-Deep | 4 | 1000×1200 (typical) | Project-specific | High-density LIFO lane |
| 5-Deep | 5 | 1000×1200 (typical) | Project-specific | Maximum density lane |
- Warehouses & distribution centers
- Retail backroom storage
- Office supply rooms
- Home garages & workshops
- Auto parts stores
- Hardware stores
- Industrial parts storage
- Archive & document storage
- Boxes & cartons
- Small parts & components
- Office supplies
- Tools & equipment
- Inventory & stock
- Archived files
- Retail merchandise
- Automotive parts
How It Works
1.
Install Uprights, Beams & Rails
Install structural frames and load beams, then mount incline rails and carts to create push-back pallet lanes.
2.
Load the First Pallet
Place the first pallet onto the front cart/rails at the picking face, ensuring pallet size and weight match the lane specification.
3.
Push Back Remaining Pallets
Load the next pallet and push the previous pallet(s) back. Carts nest to support each pallet position in the lane.
4.
Retrieve Using Deep-Reach Forklifts
Specialized forklifts are used to access pallets stored in the second row.